Developing physics - based models for guidance, navigation, and control of aircraft at Reliable Robotics. The role involves simulation analysis and real - world data correlation to ensure safety - enhancing technology.
About the role
- Additive Manufacturing Engineer with expertise in LW-DED technologies and robotic systems at Pangea Propulsion. Responsible for overseeing the entire fabrication process and collaborating with quality and design teams.
Responsibilities
- Program, configure, and operate robotic systems for LW-DED (and preferably LP-DED) manufacturing routes
- Own the entire fabrication process, from parameter definition to in-process monitoring and post-build evaluation
- Apply strong metallurgical understanding (solidification, dilution, thermal cycles, microstructure evolution) to optimize process parameters and deposition strategies
- Assess how each process step (wire/powder feed, laser energy, bead overlapping, scan strategies, thermal input, cooling times) affects final properties, geometry, and defect formation, and adjust accordingly
- Implement and interpret Non-Destructive Testing (NDT) methods (e.g., visual, penetrant, ultrasonic, 3D scans, CT scan) to validate deposited material and final components
- Define and oversee post-processing activities: machining, heat treatments, stress relief, HIP, and surface finishing operations
- Collaborate with design and quality teams, providing process and metallurgical insight to ensure manufacturability and compliance with technical requirements
- Troubleshoot process deviations, equipment issues, and material-related anomalies during and after fabrication
- Prepare detailed technical documentation: process sheets, build reports, inspection plans, and quality records
Requirements
- Degree in Mechanical Engineering, Materials Science, Aerospace Engineering, or equivalent
- Hands-on experience with DED technologies (LW-DED, LP-DED, or similar directed energy processes)
- Proficiency in robot programming (KUKA, ABB, Fanuc, or equivalent)
- Strong understanding of material behavior under thermal cycles, microstructure formation, and defect mechanisms
- Ability to define, tune, and optimize process parameters and deposition strategies
- Knowledge of NDT techniques relevant to welds and additive manufacturing
- Experience with post-processing methods (machining, heat treatments, HIP, finishing)
Benefits
- Health insurance
- Professional development opportunities
Job title
Job type
Experience level
Salary
Not specified
Degree requirement
Location requirements
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