Staff Engineer at GE Aerospace focusing on metrology and NDE for HPT airfoils. Leading innovative inspection methods and collaborating with interdisciplinary teams.
Responsibilities
Drive TRL (Technology Readiness Level) risk burndown and support strategic roadmapping for high-pressure turbine (HPT) airfoil materials and manufacturing
Develop and implement inspection and measurement techniques for state-of-the-art HPT airfoil materials
Lead process development from conception to production
Build, lead, and execute initiatives to expand airfoil inspection methods and capabilities
Collaborate within an interdisciplinary team to solve multi-dimensional and multi-disciplinary challenges
Proactively lead cross-functional efforts with key stakeholders
Support talent development to ensure the longevity of business and technical initiatives
Lead functional teams or projects to find creative solutions to complex material, manufacturing, and design challenges
Champion safety, structured problem-solving initiatives, and establish a culture of LEAN principles through FLIGHT DECK
Leverage data for tactical and strategic decision-making to drive operational efficiency and product management excellence
Conduct producibility evaluations, including reviews and the establishment of best practices for HPT airfoil manufacturing
Generate and document lessons learned and new standards in established archival systems
Communicate significant developments, lessons, and solutions to the broader team, including leadership
Develop best practices, routines, and innovative solutions to improve technology and processes related to additive non-destructive inspection technologies
Ability to work in-person more than 75% of the time, with the flexibility to travel between local sites in the Cincinnati and Dayton area
Experience with CMM, ALICONA, or equivalent machine programming
Proficiency in Polyworks, GOM, or equivalent software tools
Requirements
Bachelor’s Degree from an Engineering/Science degree accredited college or university
Minimum of 5 years (Metrology/NDE) experience
Experience in high-pressure turbine (HPT) airfoil manufacturing and inspection techniques
Expertise in non-destructive evaluation (NDE) and metrology methods
Proficiency in GD&T (Geometric Dimensioning and Tolerancing)
Hands-on experience working in development labs, manufacturing pilot lines, or full-rate production environments
Ability to read and interpret technical drawings with precision
Problem-solving skills, demonstrated through the ability to analyze and resolve complex challenges
Leadership experience, with a proven ability to lead programs and projects effectively
Established project management skills, including planning, execution, and delivery
Experience with VCT or large STL files to measure fine features (<0.030 inch)
Knowledge of MSA (Measurement System Analysis), GR&R (Gauge Repeatability and Reproducibility), and statistical capability studies
Expertise in defining features and applying GD&T to complex geometries
Benefits
Healthcare benefits include medical, dental, vision, and prescription drug coverage
Access to a Health Coach from GE Aerospace
Employee Assistance Program, which provides 24/7 confidential assessment, counseling and referral services
Retirement benefits include the GE Aerospace Retirement Savings Plan, a 401(k) savings plan with company matching contributions and company retirement contributions
Access to Fidelity resources and planning consultants
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