Senior Manufacturing Electrical Engineer provides advanced technical leadership for electrical manufacturing operations at Jabil. Responsible for optimizing electrical assembly processes and leading documentation development.
Responsibilities
Provide advanced technical leadership for Large Form Assembly (LFA) electrical manufacturing operations.
Architect, standardize, and continuously improve electrical assembly processes across NPI, production ramp, and sustaining phases.
Develop scalable, safe, and highly repeatable electrical manufacturing systems through DFM, DFA, PFMEA, risk assessments, and structured problem-solving methodologies.
Lead the development, review, and control of electrical manufacturing documentation including work instructions, wiring diagrams, panel layouts, wire lists, connection schedules, SOPs, and bill of materials.
Conduct DFM and DFA reviews during NPI to ensure electrical designs are optimized for manufacturability, build efficiency, ergonomics, and defect prevention.
Develop, maintain, and update PFMEA documentation and structure risk assessments for electrical assembly processes.
Define and standardize electrical wiring methodologies, routing practices, labeling standards, crimp validation methods, and workmanship requirements.
Design, develop, and optimize wire harnesses, subassemblies, and wire kits to improve build repeatability, quality, and takt alignment.
Develop and optimize electrical build sequences to improve safety, ergonomics, takt time alignment, and overall labor efficiency (OLE).
Break down complex engineering drawings into simplified, trainable, production-ready work instructions for multi-level operator capability.
Lead implementation and optimization of automated wire processing equipment to reduce variation and labor intensity.
Partner with Industrial, Manufacturing, Controls, and Test Engineering to improve electrical assembly flow, ergonomics, line balance, and defect reduction.
Provide advanced hands-on troubleshooting support for electrical build issues.
Support equipment commissioning, FAT/SAT, and system acceptance activities related to electrical integration and manufacturing readiness.
Ensure controlled documentation and ECN discipline throughout NPI, ramp, and sustaining production phases.
Lead continuous improvement initiatives focused on safety, quality, labor efficiency, cost reduction, and process standardization.
Identify and implement opportunities to improve system reliability, reduce rework, and lower total cost of ownership.
Serve as escalation point and technical mentor for junior engineers and technicians.
Requirements
Minimum of 7–10 years of progressive experience in electrical manufacturing, industrial electrical engineering, or related roles.
Demonstrated experience leading DFM/DFA initiatives and process optimization projects.
Experience developing and maintaining PFMEA and risk mitigation documentation.
Strong experience reading, reviewing, and interpreting electrical schematics, wiring diagrams, and panel layouts.
Hands-on experience with electrical assembly processes, wire harnessing, and panel wiring in a manufacturing environment.
Experience developing structured manufacturing documentation including SOPs, standard work, and visual training aids.
Working knowledge of applicable electrical and safety standards (e.g., UL, NEC, NFPA 70E).
Experience supporting NPI launches, production ramps, and sustaining operations.
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