Join Ford’s Electric Vehicles team as a Physical Prototypes Engineer. Collaborate on innovative electric vehicle prototypes for a sustainable future.
About the role
- Manufacturing Engineer contributing to the development of smart vehicles at Ford Motor Company. Ensuring quality in manufacturing processes and collaborating with cross-functional teams.
Responsibilities
- Ensuring Manufacturing Delivery Quality Operating System (MDQOS) compliance for a specific subsystem (Electrical, Powertrain, Suspension, Exterior, Interior).
- Utilizing virtual tools to assess the feasibility of new model designs for high-volume assembly operations.
- Developing, modifying, and maintaining process sheets, along with delivering updated Cycle Line Layouts.
- Leading the identification, resolution, and closure of FAE (Final Assembly Engineering) issues.
- Creating and modifying DPA 5 and health chart GMRs (Global Manufacturing Requirements) based on lessons learned.
- Partnering with Product Development core engineering to align design requirements with GMR specifications.
- Serving as the Single Point of Contact (SPOC) for GMR deviation requests and necessary subsequent changes.
- Providing Subject Matter Expertise (SME) to VHM's, advanced program teams, ensuring best practices are applied to future model programs.
- Developing and participating in procedural updates, and managing procedure deviation requests.
- Writing and modifying 'best practice' standard process sheets for future model programs.
- Supporting the FAE generic control plan by adding new or updating existing requirements.
- Leading required changes for existing or new requests for global standard cells.
- Contributing to Departmental SQDCPMEI (Safety, Quality, Delivery, Cost, People, Morale, Environment, Innovation) initiatives.
- Interfacing effectively with cross-functional teams including Product Development, Supplier Technical Assistance, Material Planning & Logistics, and New Model Programs.
Requirements
- Bachelor’s degree in Engineering
- 4+ years of experience in Automotive Manufacturing Engineering
- 2+ years of experience w/automotive assembly tooling, processes and facilities
- Strong Project Management skills and result-oriented mindset
- Strong computer skills (Excel, Power Point, etc.)
- 3D CAD review abilities (Teamcenter, VisMockup, 3DX, CATIA, or equivalent)
- Understanding of PFMEA and failure mode avoidance principles
- Knowledge in the following Ford software systems: FEDEBOM, WERS, VPS/APT, Teamcenter, Jira
- Experience in one or more of the following automotive systems: Interior, Exterior, Chassis, Powertrain, Electrical, Water test and Vehicle calibration testing
- Error proofing experience
Benefits
- Immediate medical, dental, vision and prescription drug coverage
- Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
- Paid time off and the option to purchase additional vacation time.
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