Hybrid Controls Engineer II

at Lavazza Group

• Job title: Controls Engineer II
• Job type: Full Time
• Experience level: Senior, Lead
• Salary: Not specified
• Degree requirement: Bachelor's Degree
• Location requirements: Hybrid, United States

About the role

• Controls Engineer ensuring smooth operation of factory's automation control systems and IT infrastructure. Drive improvements, manage projects, and ensure compliance with industry standards.

Responsibilities

• Develop, maintain, and safeguard factory controls, IT systems, and industrial networks.
• Define and implement long-term strategies for controls and IT systems, including technology upgrades, software standards, electrical standards, policies, and lifecycle management for maintenance and obsolescence.
• Design and propose operational solutions; lead and manage capital projects for new processes and equipment integration.
• Drive continuous improvement initiatives to enhance operational efficiency and reliability.
• Provide advanced troubleshooting and structured problem-solving for complex control system issues.
• Establish and maintain control engineering best practices, site standards, and compliance with UL and safety regulations.
• Maintain and update control schematics, drawings, and technical documentation.
• Ensure health and safety of personnel and proper care of equipment, property, and product under control.
• Train and mentor engineers, maintenance personnel, and other associates on troubleshooting controls and IT systems.
• Collaborate with cross-functional teams to achieve operational objectives and project goals.
• Stay current with industry trends through education, professional networks, professional publications, personal networks, certifications, and participation in technical organizations.
• Perform other duties and tasks as assigned.

Requirements

• Bachelor’s Degree in Controls or Electrical Engineering or equivalent experience
• 7+ years of experience as a Controls Engineer working in a manufacturing environment
• Expertise in automated machinery control systems, including PLCs, HMIs, servos, VFDs, and related IT systems, supported by a strong technical, engineering, and manufacturing foundation.
• Hands-on experience with HMI software platforms such as Aveva Wonderware and FactoryTalk—maintaining, managing, and implementing improvements.
• Proficiency in PLC programming and optimization for maximum equipment performance and safety, with working knowledge of Allen-Bradley, Siemens, and Schneider Electric systems.
• Industrial networking skills, including configuration, maintenance, and troubleshooting of Ethernet/IP, Modbus TCP, Profinet, and VLANs.
• Ability to interpret electrical schematics and apply design techniques for circuit tracing and diagnostics.
• Skilled in troubleshooting electromechanical control systems, including single-phase and three-phase power feeds and control wiring terminations.
• Familiarity with safety systems, motion control, and robotic integration (preferred).
• Strong capability to diagnose and resolve complex electrical and PLC control issues on production equipment using structured problem-solving methodologies.
• Proven ability to plan and execute controls-related projects, including system upgrades and integration of new equipment.
• Experience managing capital projects using standard project management methodologies.
• Knowledge of Six Sigma and Continuous Improvement methodologies (preferred).
• Experience with CAD software (SolidWorks / AutoCAD) (preferred).
• Food or Beverage industry experience, with familiarity in QMP, GMPs, and HACCP standards (preferred).

Benefits

• Competitive Medical, Vision, Dental Benefits
• 401K Package
• Employee Assistance Program
• Onsite Cafeteria and Gym (West Chester location)
• Hybrid Work Schedule
• Ability to be barista certified
• Monthly Lunches provided by Lavazza
• Tuition Reimbursement
• Performance Development Plans
• Employee Discounts
• Flexible business casual dress code - jean friendly!
• Free coffee, anytime!